SpaceX breaks new milestones in the test flight of the most powerful rocket ever built

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SpaceX’s Starship, the most powerful launch vehicle ever built, was launched on Thursday and achieved key objectives set for its fourth test flight that demonstrated the vehicle’s reusability. The highly anticipated event was the company’s second uncrewed test in 2024.

The private Starbase facility in Boca Chica, Texas, launched at 7:50 a.m. CT (8:50 a.m. ET), and the company streamed live coverage on X, formerly known as Twitter, drawing millions of viewers.

The Starship launch system includes the upper Starship spacecraft and a rocket booster known as the Super Heavy. Of the rocket’s 33 engines, 32 burned during launch, according to a SpaceX broadcast.

The SpaceX Starship launches during its fourth flight test with goals aimed at

The SpaceX Starship launches during its fourth flight test with goals aimed at “demonstrating the ability to return and reuse Starship and Super Heavy,” the company said. – Brandon Bell/Getty Images

The vehicle zoomed through several milestones during Thursday’s test flight, including the Starship capsule re-entering during peak heating in Earth’s atmosphere and both the capsule and booster flashed down.

After separating from the spacecraft, the Super Heavy booster successfully executed its first landing burn and had a soft splash in the Gulf of Mexico about eight minutes after launch.

The Super Heavy booster flashed down for the first time.  - SpaceXThe Super Heavy booster flashed down for the first time.  - SpaceX

The Super Heavy booster flashed down for the first time. – SpaceX

Meanwhile, the Starship capsule successfully achieved orbital insertion. About 50 minutes after launch, the spacecraft began its controlled re-entry journey, and a highly colorful emerging plasma could be seen around the vehicle as its heat shield faced the extreme temperatures of Earth’s atmosphere .

The company’s Starlink satellites helped facilitate a live stream that was continuously available during re-entry. A flap near the camera’s view of the Starship appeared to disengage during re-entry and the camera’s view was obstructed by particulate matter.

But in the end, there were enough scenes to see Starship reach the expected landing stream in the Indian Ocean.

A flap near the camera view of the Starship appeared to be scrambling and barely hung on as the vehicle neared a splashdown.  - SpaceXA flap near the camera view of the Starship appeared to be scrambling and barely hung on as the vehicle neared a splashdown.  - SpaceX

A flap near the camera view of the Starship appeared to be scrambling and barely hung on as the vehicle neared a splashdown. – SpaceX

“Despite losing many tiles and a damaged flap, Starship made it all the way to a soft landing in the ocean! Congratulations to the @SpaceX team on an amazing achievement!!!” SpaceX founder and CEO Elon Musk posted on X.

The Starship spacecraft is coated in approximately 18,000 lightweight, ceramic hexagonal tiles designed to protect the vehicle during re-entry.

NASA administrator Bill Nelson also went to X to share a post celebrating the flight.

“Congratulations @SpaceX on a successful Starship test flight this morning! We are one step closer to bringing humanity back to the Moon through #Artemis—then looking forward to Mars,” Nelson posted.

Colorful plasma could be seen surrounding the Starship spacecraft during re-entry.  - SpaceXColorful plasma could be seen surrounding the Starship spacecraft during re-entry.  - SpaceX

Colorful plasma could be seen surrounding the Starship spacecraft during re-entry. – SpaceX

New flight, new goals

The launch was originally expected to take place at 7:20 a.m. CT (8:20 a.m. ET), but SpaceX’s red team was called in to fix an issue on the ground, which caused the delay, according to the company’s live stream.

The flight test comes two days after the Federal Aviation Administration, which authorizes commercial rocket launches, gave SpaceX approval. And the test is taking place one day after SpaceX’s competitor under NASA’s Commercial Crew Program, Boeing, successfully launched the first crewed mission of the Starliner, which is carrying two veteran NASA astronauts to the International Space Station.

Each Starship test flight has different objectives that build on the lessons learned and milestones achieved during the previous flight.

The Starship team made software and hardware upgrades to the launch system to incorporate lessons learned from the third flight.

“The fourth Starship flight will aim to bring us closer to the rapidly reusable future on the horizon,” according to SpaceX. “We are continuing to rapidly develop Starship, putting flight hardware in a flight environment to learn as quickly as possible while building a fully reusable transport system designed to carry crew and cargo into orbit Earth, the Moon, Mars and beyond.”

Three wild test flights

The first two attempts to get Starship up to orbital speeds ended in explosions in 2023, when the spacecraft and booster burst into flames before reaching their intended landing sites.

SpaceX has been known to deal with fiery disasters in the early stages of spacecraft development, saying that these failures help the company quickly implement design changes that lead to better results.

SpaceX said its approach to rocket development is focused on speed. The company uses an engineering method called “spiral rapid development”. Essentially this process is about a desire to build prototypes quickly and a willingness to blow them up to learn how to build a better one – faster than if the company were to rely solely on ground tests and simulations.

After the first and second explosive Starship test flights, the company immediately tried to frame those adventures as successes.

The third nearly hour-long test flight, conducted in March, achieved several milestones before it separated after re-entry, rather than splashing down in the Indian Ocean.

Initially, Starship reached speeds close to what would be required to put the vehicle into orbit. Typically, such a feat requires speeds in excess of 17,500 miles per hour (28,000 kilometers per hour). Starship reached its target orbital speeds and did not aim to enter orbit on the third flight.

The Starship’s payload door – a hatch that must be opened for the spacecraft to deploy satellites into space after they reach orbit – popped open before opening in a crucial test of that mechanism.

SpaceX also performed a “propellant transfer demonstration,” or moving a portion of the propellant aboard the Starship vehicle from one tank to another. SpaceX engineers designed the display to test how Starship will be refueled on future missions while in orbit.

But after a bright halo of red plasma, created by extreme heat and pressure as Starship re-entered Earth’s atmosphere, flared around the vehicle, the crew lost communication with the spacecraft.

The hot stage can be seen detaching from the Starship vehicle shortly after Thursday's launch.  - SpaceXThe hot stage can be seen detaching from the Starship vehicle shortly after Thursday's launch.  - SpaceX

The hot stage can be seen detaching from the Starship vehicle shortly after Thursday’s launch. – SpaceX

However, SpaceX did not intend to recover Starship after this flight test.

The Super Heavy booster was also expected to make an autonomous, controlled landing in the ocean, but the booster was lost when all its engines failed to ignite.

But both Starship’s spacecraft and booster managed to fly further than the two previous tests in 2023.

For Thursday’s flight, SpaceX implemented hardware and software upgrades and changes to help the booster engines light, and additional thrusters were added to Starship to prevent it from any unplanned roll, which also happened during the third flight.

gargantuan Starship targets

A lot is riding on Starship’s eventual success. SpaceX CEO Elon Musk has repeatedly said that the rocket is central to the company’s founding mission: to put humans on Mars for the first time.

A starship can be seen early during its flyby on Thursday.  - SpaceXA starship can be seen early during its flyby on Thursday.  - SpaceX

A starship can be seen early during its flyby on Thursday. – SpaceX

NASA has selected the Starship spacecraft for a central role in its Artemis program to return humans to the moon for the first time in more than five decades. Under the federal space agency’s current road map, Starship would complete the final part of a crewed mission to the moon, taking the astronauts from a spacecraft in lunar orbit and landing them on the surface. The United States is in a race with China, trying to be the first to develop a permanent lunar outpost and set the precedent for deep space settlements.

Milestones such as transfer of propellant from third flight test objectives for the future. Cutting off the spacecraft’s fuel will be critical for high-profile Starship missions down the road.

When Starship makes a trip to the moon under Artemis – it will have to sit in close-Earth orbit while SpaceX sends special support vehicles that will carry fuel to the spacecraft. To get to the moon, SpaceX may have to make more than a dozen refueling trips.

The first astronaut is landing under the Artemis program as early as September 2026.

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